The difference between manual welding and robotic welding in sheet metal processing

2023-08-16 Company News

sheet metal processing welding is an important modern processing technology. Traditional Manual welding and robotic welding have applications in sheet metal processing, but there are some differences between them.

First, welding speed and efficiency

Robotic welding is usually faster and more efficient than Manual welding. This is because the manipulator can automatically perform repetitive tasks without resting or pausing. In contrast, manual welding requires manual operation, which is slower and prone to fatigue. Therefore, in large-scale production, robot welding can greatly improve production efficiency.

Ii. Accuracy

Robotic welding is generally more accurate and consistent than manual welding. This is because the manipulator can be programmed and controlled through sensors to control its movement and position, thus ensuring that each point is precisely welded to the correct position. In contrast, manual welding may be affected by factors such as worker skill level, experience, and fatigue, resulting in inconsistent welding quality.

The difference between manual welding and robotic in sheet metal processing  Manual Manipulator Sheet working 1

Iii. Security

Robotic welding is generally safer than manual welding. This is because the manipulator can work in dangerous environments such as high temperature, high pressure and toxic gases without causing harm to the worker. In addition, the robot can also detect potential hazards through the vision system and take appropriate measures to avoid accidents. In contrast, manual welding requires workers to be directly exposed to high temperature, high pressure and toxic gases and other dangerous substances, there is a certain safety risk.

Scope of application and flexibility

While robotic welding has advantages in some ways, it is not suitable for all types of sheet metal machining tasks. For example, for some complex curved or irregularly shaped parts, the robot may be difficult to perform accurate welding. In this case, manual welding may be a better choice. In addition, manual welding can be adjusted and optimized according to different process requirements, with a certain degree of flexibility.

Cost and return on investment

Robot welding usually requires a high initial investment cost, including the purchase of equipment, training of staff and maintenance costs. However, due to its high efficiency and high quality characteristics, robot welding can bring higher profits and returns for enterprises in the long run. In contrast, the investment cost of manual welding is lower, but due to its inefficiency and quality problems, it may lead to a decline in the profits of enterprises.

Manual welding and Manipulator welding in Sheet metal processing have different characteristics and application range. When choosing the appropriate welding method, the enterprise should take comprehensive consideration according to its own needs, budget and production capacity. With the continuous development and improvement of technology, more advanced welding technology and equipment may appear in the future, bringing more choices and development opportunities for Sheet metal processing.

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